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Potassium Feldspar Beneficiation Process

Capacity Range
Recovery Rate
80–90%
Energy Savings
10–18%
ROI Period
6–12 Months
120
Installations
80–90%
Recovery
15
Countries

What's Included

Removes slime mica iron and titanium impurities.

Grinding prepares feldspar for separation stages.

Magnetic separation removes iron titanium grains.

Flotation removes mica from feldspar ore streams.

Purified feldspar supports ceramic glass plants.

Industries Served

Ceramic Raw Materials

Feldspar Mining

Glass Raw Materials

Industrial Minerals

Non-metallic Ores

Key Features & Capabilities

High Recovery

Combined grinding, desliming, magnetic separation, flotation, and acid washing help improve potassium feldspar recovery while removing slime, mica, iron-bearing minerals, titanium minerals, and other impurities.

Energy Efficient

Optimized grinding and separation flow helps reduce unnecessary material circulation, improve classification efficiency, and support stable feldspar concentrate production.

Automated Control

The beneficiation line can be configured with automatic feeding, grinding, classification, magnetic separation, flotation, and slurry handling systems for continuous operation.

Modular Design

The process can be customized according to ore grade, impurity content, grinding fineness, processing capacity, and final feldspar concentrate requirements.

Complete Process Flow

01

Raw Ore Feeding

Potassium feldspar raw ore enters the beneficiation process for grinding and impurity removal.

02

Grinding

The ore is ground until 0.074 mm accounts for about 40%, preparing the material for desliming and separation.

03

Desliming

The ground slurry is deslimed to remove fine mud and produce Slime 1 as waste material.

04

Low-Intensity Magnetic Separation

Low-intensity magnetic separation at around 3000 GS removes strong magnetic iron minerals and produces iron concentrate.

05

High-Intensity Magnetic Separation

High-intensity magnetic separation at around 12000 GS removes weakly magnetic iron-bearing minerals from feldspar slurry.

06

Flotation Desliming

Flotation desliming further removes fine slime and prepares the slurry for mica flotation.

07

Rougher Flotation

Rougher flotation separates part of the mica and impurity minerals from the feldspar material.

08

Scavenging I

The first scavenging stage further removes remaining mica impurities and improves feldspar concentrate quality.

09

Scavenging II

The second scavenging stage provides deeper impurity removal before obtaining the final feldspar product.

Download Complete Process Documentation

Get detailed flow diagrams, equipment specifications, and design guidelines

Core Equipment Lineup

PE Series Jaw Crusher for primary and secondary crushing of ore and rock materials

PE Series Jaw Crusher

Capacity: 3–1000 m³/h

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ZSW Series Vibrating Feeder for stone crushing plants, mining feeding, quarry processing and aggregate production

ZSW Series Vibrating Feeder

Capacity: 80–1200 TPH

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YA Series Circular Vibrating Screen for mining, quarry, aggregate, coal and stone screening

YA Series Circular Vibrating Screen

Capacity: 10–550 TPH

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Grate Type Ball Mill for ore grinding and mineral processing

Grate Type Ball Mill

Capacity: 0.65–130 TPH

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Spiral Classifier for ore grading, washing, desliming and dewatering

Spiral Classifier

Capacity: 555–6300 t/day

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CTB Magnetic Separator for iron ore beneficiation, magnetite separation and iron removal

CTB Magnetic Separator

Capacity: 8–300 TPH

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SF Flotation Machine for copper, lead, zinc, nickel, molybdenum and mineral beneficiation

SF Flotation Machine

Capacity: 0.2–20 m³/min

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TD Belt Conveyor for mining, cement, coal, sand, ore and bulk material handling

TD Belt Conveyor

Capacity: 40–1200 TPH

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Measurable Business Benefits

85–95%

Improved Feldspar Recovery

The combined beneficiation process helps improve potassium feldspar recovery while reducing impurity content in the final concentrate.

Low Iron

Better Iron Removal Efficiency

Low-intensity and high-intensity magnetic separation help remove strong and weak magnetic iron-bearing minerals.

High Purity

Feldspar Concentrate

Desliming, magnetic separation, flotation, and acid washing help remove slime, mica, iron oxides, and other impurities.

Stable Output

Suitable for Industrial Applications

The final feldspar concentrate is suitable for ceramic raw materials, glass raw materials, and non-metallic mineral processing applications.

Success Stories

Qingdao, Shandong: 600 T/D Active Lime Rotary Kiln Production Line

Read Full Case Study →

Want Similar Results for Your Mine?

Our experienced engineers can design a custom solution to increase your processing capacity and reduce operational costs

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Certified Quality
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Support Team
42
Countries
500+
Installations