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Lead-Zinc Ore Beneficiation Process Plan

Capacity Range
Recovery Rate
85–95%
Energy Savings
10–20%
ROI Period
6–12 Months
150
Installations
85–95%
Recovery
15
Countries

What's Included

Handles sulfide oxide mixed lead zinc ore types.

Flotation recovers sulfide lead zinc mineral ore.

Oxide ores use flotation gravity treatment flow.

Polymetallic ores use combined separation routes.

Complete flow covers grinding flotation control.

Industries Served

Base Metal Mining

Flotation Beneficiation Plants

Lead-Zinc Mining

Mineral Processing Plants

Non-ferrous Metal Mining

Oxide Ores

Polymetallic Ores

Sulfide Ores

Key Features & Capabilities

High Recovery

The process improves lead and zinc recovery through grinding, classification, lead flotation, zinc flotation, desliming, reagent conditioning, roughing, and cleaning flotation stages.

Energy Efficient

Optimized grinding, slurry concentration control, flotation time, and desliming help reduce unnecessary circulation and improve beneficiation efficiency.

Automated Control

The production line can be configured with automatic grinding, classification, slurry mixing, pH control, reagent dosing, flotation, desliming, and concentrate collection systems.

Modular Design

The process can be customized according to ore type, mud content, mineral composition, flotation behavior, particle size, and final concentrate requirements.

Complete Process Flow

01

Grinding

Lead-zinc ore is ground to prepare suitable particle size for mineral separation.

02

Classification

Ground slurry is classified before entering the next beneficiation stage. Row 3

03

Washing

The classified material is washed to remove mud and improve separation conditions.

04

Magnetic Separation

Magnetic separation removes magnetic impurities before flotation recovery.

05

Rougher Flotation

The slurry enters rougher flotation for the first-stage recovery of valuable minerals.

06

Gravity Separation

Part of the stream is treated by gravity separation to improve mineral recovery.

07

Roughing Stages

Multiple roughing and scavenging stages recover more valuable lead-zinc minerals. Row 8

08

Cleaning Stages

Multiple cleaning and scavenging stages improve concentrate grade and product quality.

09

Tailing Flotation

Remaining material enters tailing flotation for further recovery before waste discharge.

10

Final Products

The process produces concentrate as the final product and tailing as waste.

Download Complete Process Documentation

Get detailed flow diagrams, equipment specifications, and design guidelines

Core Equipment Lineup

PE Series Jaw Crusher for primary and secondary crushing of ore and rock materials

PE Series Jaw Crusher

Capacity: 3–1000 m³/h

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ZSW Series Vibrating Feeder for stone crushing plants, mining feeding, quarry processing and aggregate production

ZSW Series Vibrating Feeder

Capacity: 80–1200 TPH

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YA Series Circular Vibrating Screen for mining, quarry, aggregate, coal and stone screening

YA Series Circular Vibrating Screen

Capacity: 10–550 TPH

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Overflow Type Ball Mill for fine grinding and ore beneficiation

Overflow Type Ball Mill

Capacity: 0.65–140 TPH

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Hydrocyclone for slurry classification, dewatering and desliming

Hydrocyclone

Capacity: 3.6–220 m³/h

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Leaching Agitation Tank for gold cyanidation, ore slurry mixing and hydrometallurgy processing

Leaching Agitation Tank

Capacity: 0.26–35 m³

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KYF Flotation Machine for copper, lead, zinc, nickel, molybdenum and mineral beneficiation

KYF Flotation Machine

Capacity: 0.2–50 m³/min

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TD Belt Conveyor for mining, cement, coal, sand, ore and bulk material handling

TD Belt Conveyor

Capacity: 40–1200 TPH

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Measurable Business Benefits

85–95%

Improved Lead-Zinc Recovery

Suitable flotation and combined beneficiation processes help improve lead and zinc mineral recovery from different ore types.

25–35%

Stable Slurry Concentration Control

Controlling slurry concentration within a suitable range supports better reagent mixing and flotation performance.

pH 9–11

Optimized Flotation Environment

Proper pH control helps create suitable flotation conditions for lead-zinc mineral separation.

-0.074 mm

Effective Fine Slime Removal

Desliming removes fine slime below -0.074 mm to improve flotation efficiency and concentrate quality.

Success Stories

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Certified Quality
24/7
Support Team
42
Countries
500+
Installations