10–280 T/H beneficiation capacity range
Complete crushing, grinding, and separation line
DCS automatic centralized control system
Compact layout with lower investment cost
Zhenggang Machinery configured a complete 10–280 T/H mineral processing equipment solution based on the customer’s ore characteristics and beneficiation requirements. The process uses a three-stage closed-circuit crushing and screening system, followed by grinding and separation with ball mill, magnetic separator or flotation machine, and beneficiation column. After separation, the mineral concentrate enters concentration, filtration, and drying processes to obtain dry finished mineral products. The production line also adopts an advanced DCS automatic control system, allowing centralized monitoring, real-time process data collection, equipment adjustment, and automatic generation of production technical reports.
Ore characteristics, plant layout, capacity target, and beneficiation process evaluation
Crushing, grinding, separation, dewatering, drying, and DCS control system configuration
Crusher, ball mill, classifier, flotation/magnetic separation, thickener, dryer, and control system installation
Operator training for beneficiation process control, equipment maintenance, and DCS operation
The project was implemented through ore analysis, process design, equipment selection, plant layout planning, manufacturing, installation, commissioning, and operator training. Zhenggang Machinery designed the mineral processing line to integrate crushing, grinding, classification, separation, concentration, drying, and automatic control into one coordinated production system. This structured implementation helped the customer improve production stability, reduce operational risk, and manage the beneficiation plant more efficiently.
After installation and commissioning, the mineral processing equipment production line provided the customer with stable ore beneficiation performance and efficient process control. The integrated crushing, grinding, classification, flotation or magnetic separation, concentration, and drying system helped improve material flow and finished mineral product quality. The compact layout reduced investment pressure, while the DCS automatic control system improved real-time monitoring, equipment adjustment, process data collection, and production reporting. The line also supported operation under different site environments, making it suitable for long-term mining production.
| Metric | Before | After | Improvement |
|---|---|---|---|
| Beneficiation Processing Efficiency (%) | 70 | 98 | 40 |
| Manual Operation Load Index | 100 | 65 | -35 |
| Equipment Downtime (%) | 15 | 11 | -28 |
| Process Monitoring Coverage (%) | 60 | 100 | 67 |
Built a 10–280 T/H beneficiation line
Integrated crushing, grinding, and separation process
Added DCS automatic centralized control
Reduced investment through compact plant layout
Improved equipment operation and maintenance convenience
Supported mineral processing in different environments
“Zhenggang Machinery provided a complete mineral processing equipment solution that matched our ore processing requirements and site conditions. The production line integrated crushing, grinding, separation, concentration, and drying in a compact layout, while the DCS control system helped us monitor operation data and manage the plant more efficiently.”
Our experienced engineers can design a custom solution to increase your processing capacity and reduce operational costs
Explore more success stories from mining operations worldwide
