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CTB Magnetic Separator

CTB Magnetic Separator

CTB Magnetic Separator is a wet-type permanent magnetic separation machine designed for magnetite separation, iron ore beneficiation, pyrrhotite recovery, roasted ore processing, ilmenite separation, and iron removal from coal, quartz, feldspar, kaolin, ceramics, and non-metallic minerals. With high magnetic intensity, large processing capacity, continuous operation, simple structure, low energy consumption, and easy maintenance, it is widely used in mining plants, beneficiation lines, coal washing plants, metallurgical processing, chemical industries, and material purification systems.
Quick Specifications
Capacity Range
Power
1.1–15 kW
Feed
≤3 mm Fine Magnetic Materials
Output
Magnetic Concentrate & Non-Magnetic Tailings
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Product Overview

The CTB Series Magnetic Separator produced by Zhengzhou Zhenggang Machinery Co., Ltd. is a wet-type permanent magnetic separator used for separating fine-grained magnetic materials in mineral processing and industrial purification applications. It is mainly used for magnetic separation of magnetite, pyrrhotite, roasted ore, ilmenite, and other magnetic minerals, and it is also suitable for iron removal from coal, quartz, feldspar, kaolin, ceramics, building materials, and non-metallic minerals.

This wet magnetic separator uses a rotating non-magnetic stainless-steel drum and a fixed magnetic system made with high-performance ferrite and rare-earth magnetic materials. During operation, magnetic particles in the slurry are attracted to the drum surface, carried out of the magnetic field area, and discharged as concentrate, while non-magnetic particles flow to the tailings outlet. With downstream, counter-current, and semi-counter-current tank configurations, the CTB Magnetic Separator can be selected for roughing, cleaning, scavenging, fine particle recovery, and general beneficiation applications in iron ore processing plants, coal washing systems, and non-metallic mineral purification lines.

Key Features

High Magnetic Intensity for Efficient Separation

The strong permanent magnetic system provides stable magnetic force for recovering magnetite, pyrrhotite, roasted ore, ilmenite, and other magnetic minerals.

Large Processing Capacity

With a capacity range of 8–300 TPH, the CTB Magnetic Separator is suitable for small, medium, and large mineral beneficiation plants.

Wet Magnetic Separation Performance

Designed for wet slurry processing, it separates fine-grained magnetic materials below 3 mm with stable concentrate recovery and tailings discharge.

Multiple Tank Configuration Options

Downstream, counter-current, and semi-counter-current tank designs are available to meet different mineral separation and recovery requirements.

Energy-Saving and Low Maintenance

The permanent magnetic system requires no excitation power, while the simple mechanical structure reduces energy use, wear parts, and maintenance workload.

Durable Structure for Continuous Operation

The stainless-steel drum, corrosion-resistant tank body, stable transmission device, and long-life magnetic system support reliable wet operation in industrial environments.

Product Demonstration

Application Scenarios

CTB magnetic separator for iron ore beneficiation, magnetite recovery, wet magnetic separation, and concentrate grade improvement

Iron Ore Beneficiation Magnetic Separator for Magnetite Recovery

Used in iron ore beneficiation plants for roughing, cleaning, and scavenging stages to recover magnetite and improve concentrate grade.

CTB wet magnetic separator for magnetite pyrrhotite roasted ore and strong magnetic mineral separation line

Magnetite and Pyrrhotite Wet Magnetic Separation Line

Suitable for wet separation of strong magnetic minerals such as magnetite, pyrrhotite, roasted ore, and similar magnetic mineral particles.

CTB magnetic separator for ilmenite processing, roasted ore separation, magnetic mineral recovery, and fine ore beneficiation

Ilmenite and Roasted Ore Mineral Processing System

Applied in mineral processing plants for separating magnetic components from ilmenite, roasted ore, and other fine-grained ore materials.

CTB magnetic separator for quartz feldspar kaolin iron removal, non-metallic mineral purification, and ceramic raw materials

Quartz, Feldspar and Kaolin Iron Removal Equipment

Used in non-metallic mineral purification lines to remove iron impurities from quartz, feldspar, kaolin, ceramics raw materials, and building materials.

CTB magnetic separator for coal washing plant iron removal, coal slurry purification, magnetic impurity separation, and material quality improvement

Coal Washing Plant Iron Removal and Slurry Purification

Suitable for coal preparation plants to remove iron impurities from coal slurry and improve downstream material quality.

CTB magnetic separator for metallurgical chemical industry magnetic separation, slurry purification, and continuous magnetic mineral recovery

Metallurgical and Chemical Industry Magnetic Separation Process

Applied in metallurgy, chemical processing, and industrial slurry purification systems where magnetic impurities or magnetic minerals must be separated continuously.

Technical Specifications

Model Technical Parameters

Download Complete Process Documentation

Get detailed flow diagrams, equipment specifications, and design guidelines

Frequently Asked Questions

The CTB Magnetic Separator is used for wet magnetic separation of magnetite, pyrrhotite, roasted ore, ilmenite, and other magnetic minerals. It is also used for iron removal from coal, quartz, feldspar, kaolin, ceramics, and non-metallic minerals.

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Lucía Herrera

Magnetite Beneficiation Plant • Argentina

The CTB Magnetic Separator improved our magnetite recovery and helped maintain stable concentrate quality. The machine runs continuously with low power consumption, and the wet magnetic separation process is easy for our operators to control and maintain.

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